Description
Base Machine
Base frame design for high rigidity, welded version
Stabile pressure bridge with two rows of rubber coated pressure Surface hardened round steel guides for pressure bridge adjustment with direct drive.
With motorized pressure beam adjustment
With extraction duct for pre-milling unit, dia. 125 mm
Central dust avacuation connection for post-machining units,
Ø 190 mm
Integrated switch cabinet, easily accessible
Integrated chip catch box on the end of the machine
Pivoting and tilting control panel for ergonomic adjustment at eye height
Workpiece support on rollers (690 mm extention / 1068 mm in total), can be clamped in any position for optimum workpiece support, with 3 adjustable feed
Integrated stowage area for supply bottles for spraying unit and cleaning system
Chain guide rail lubricated manually with grease nipple
Pneumatic locking roller for minimum workpiece interval at machine entry
Pressure bridge of high strength, rigid U-channels for smoth workpiece transport
Light barrier for sensing workpieces
Large, space-saving and acoustically insulated guard hood with noise-absorbing safety cover over the post-processing area Heavy duty drive motor for jerk-free transport of workpieces with workpiece chain
Transport chain runs on precision half-round flat guides, chain pads on transport chain with high handle for perfect grip on workpieces
TECHNICAL SPECIFICATIONS
LUMINA 1584 AUTOMATIC Edgebander for edging and post-processing of panel-type materials
Edging thickness, rolled edging: 0.4 – 3 mm (depending on material)
Edging thickness, strip edging: 8 mm (Glu Jet) max. 15 mm with tool change on cutter unit
Edging height: max. 65 mm
Workpiece thickness: 8 – 60 mm
Workpiece width: min. 60 mm
Workpiece length: min. 140 mm
Feed rate: infinite 10 – 20 m/min.
ELECTRICAL
Electrical for variable feed 400 V / 50 Hz, 2.2 kW
OPERATION
Edge Control 19
with 18,5″ color touchscreen 16:9
Powerful controls and simpliest machine operation for efficient machine setup and re-setting.
Rotatable and tiltable operating control at eye level with Windowslike user interface, all information is displayed in plain text and/or graphics, with extensive program store.
External USB-interface
Eco mod+
This power-saving mode is an automatic stand-by mode, which puts all drives out of operation as soon as no workpiece is entered into the machine. The motors correspond to the new energy efficiency class IE2. If a workepiece is not entered into the machine over a longer time period (6 minutes) the heater of the glue application system automatically shuts down. No more energy is consumed by the machine.
INFEED AREA
Infeed fence long (1492 mm) incl. support with integrated rollers
Infeed fence long for precise feeding of very long work pieces, easy adjustment to adjust the cutting depth during joining
PRE-MILLING UNIT
Pre-milling unit 1802 400 V (2 x 2.0 kW, 200 Hz, 12,000 min-1)
With 2 trimming units for joining panel edges 1x operating in forward direction, 1x in rearward direction max. milling thickness: 3 mm, patented ProLock screw-in clamping system for rapid tool change
Diamond cutter Ø 70 x 64 x 30 mm, 2 teeth, left hand For pre-milling unit 1801 / 1802
Diamond cutter Ø 70 x 64 x 30 mm, 2 teeth, right hand For pre-milling unit 1801 / 1802
EDGE FEEDER
Edge feeder MG701 SYNCHRO
automatic transport of roll and strip products max. load capacity: 150 mm
Synchronous drive with adjustable edge protrusion for cut length edging
for coils: max. edge thickness 3 mm (material dependent) forward cut up to max. 65 mm (material dependent) max cross section 135 mm² (material dependent) support table for coils Ø 820 mm
LASER EDGE EXCHANGE UNIT
Laser Edge Unit Ltronic LT702
Electronical controlled unit for the activation of the functional layer on laser edges
Including laser edge library. The library includes the most common coextruded and coated laser edges which can be selected easily from the operator through the standard touchscreen.
Incl. change carriage
Incl. quick-change coupling device
Incl. HSK adapter for the aggregate
Incl. automatic aggregate recognition
Incl. water cooling system
Incl. electronic controlled air blower
Incl. voltage stabilizer
(for power grids without neutral conductor and for special grids a isolating transformer is necessary- on request)
Panel height with standard NIR Module = 8 – 23 mm
Edge thickness max. 3 mm
6 kW max. load
GLUE APPLICATION (EXCHANGE UNIT)
Glue application system Glu Jet GJ302 automatic
(2,3 kW, 50 Hz) motorical, automatic adjustment of gluing height (tracing nozzle)
Glu Jet hybrid technology
Processing of EVA and PUR adhesives
Adhesive in cartridge or granules form
Processing of neutral and coloured adhesives
Glue applied by means of nozzle technology
Heat-up time: 3 minutes
Incl. hopper for cartridges: 5 cartridges (approx. 2 kg)
Incl. hopper for glue granules: (approx. 2 kg)
Incl. automatic reloading of glue
Incl. automatic rinse function directly at the control panel through
separate rinse channel
Automatic glue temperature reduction according to time
Equipment for change unit:
Incl. change carriage
Incl. quick-change coupling device
Incl. HSK adapter for the aggregate
Incl. automatic aggregate recognition
GLU JET rinse hopper to collect glue residues during rinse procedure
PRESSURE UNIT
Pressure section 1914-MOT Motorical adjustment to the edge thickness directly from the control panel, with 4 sep. contact-controlled pressure rollers for clean edge pressing on carrier panel, first roller
automatic driven synchronous to the feed speed, 3 support pressure roller
END TRIMMING UNIT
End-trimming KA 701 pneumatic
(2 x 0.65 kW, 200 Hz, 12,000 min-1)
Pneumatic pivoting feature 0/10° for coils and strips:
max. edge thickness: 20mm (depending on material and feed speed), hardened and precision-ground linear guides each,
incl. 2 noise reduced TC-sawblades altern. teeth, Ø 110 mm, Z 20, incl. 2 extraction hoods
MULTIFUNCTIONAL TRIMMING UNIT
FR701 Cutter unit
100% repetition accuracy at the touch of a button based on zeroclearance mechanisms and 6 fully digital NC servo-axes.
Heavy duty floor-mounted machine with shock-absorbing mounts and large sensing rollers for perfect results even at high feed rates.
Machine adjustments on linear guides with central lubrication. With standard blast nozzles in front of sensing rollers to blow away chips in front of sensing areas.
Horizontal sensing with angular sensing rollers with chemically applied nickel plating developed especially for processing modern, high gloss edging.
AirStream System Diamond cutter Ø 71,5 mm x 15,5 mm, Ø 16 mm Z = 2 18000 rpm R = 2,0 mm left hand For trimming unit FR701
AirStream System Diamond cutter Ø 71,5 mm x 15,5 mm, Ø 16 mm Z = 2 18000 rpm R = 2,0 mm right hand For trimming unit FR701
CORNER COPY UNIT
Form trimming unit FF701
100% repetition accuracy at the touch of a button based on zeroclearance mechanisms and 4 fully digital NC servo-axes.
Includes two diamond tipped cutters with optimized chip removal. With automatic pendulum sensor for perfect copying results. Fully automatic pendulum sensor copies ends without material protrusion and leaves the optimum edge protrusion for the longitudinal edge for subsequent machining.
Machine adjustments on linear guides with central lubrication. With standard blast nozzles in front of sensing rollers to blow away chips in front of sensing areas.
Including shelf program for optimum processing of shelves with rounded edges.
Diamond coated cutter Ø 72,5 mm x 19 mm, Ø 20 mm, Z = 4 R = 2 mm, left hand with CM technology (LEUCO system) incl. integrated chip removal and patented ProLock tool connector for fast and precise tool changing for form trimming unit FF701 / 1833
Diamond coated cutter Ø 72,5 mm x 19 mm, Ø 20 mm, Z = 4 R = 2 mm, right hand with CM technology (LEUCO system) incl. integrated chip removal and patented ProLock tool connector for fast and precise tool changing for form trimming unit FF701 / 1833
SCRAPER UNIT
Scraper unit ZK501
Heavy duty unit with large tracer rollers for perfect results at high speeds.
Equipped with single radius knife (standard R = 2 mm).
100% repeatable accuracy garanteed through backlash free mechanism and 5 full digital NC servo axis for infinitely fine adjustment.
The unit can work independetly top and bottom, the entire unit can be excluded automatically.
Inclusive of blow nozzles mounted in front of the tracer rollers to insure the removal of chips.
Included are specially nickel coated tracer rollers specifically developped for high gloss application.
High gloss package designed for the automatic compensation of high gloss protection foils.
TCT turnover knifes for scraper knife
R = 2,0 mm (2 pcs. required)
SURFACE GLUE SCRAPER
Surface glue scraper 1964 scraping out superfluous glue for a clean glue line Plunge-in controlled top and bottom separately, incl. 2 blow nozzles, incl. 2 turnover knifes, incl. dust extraction hoods
BUFFING
Buffing unit 1944K (2 x 0.2 kW, 400 V, 1,400 min-1) For edge cleaning and polishing, incl. plunge-in control, incl. 2 textile buffing wheels
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